CNC-EB1470L

CNC-EB1470L


User friendly industrial CNC controller

  • Select the industrial PC system (IPC) compatibility construct, it collocation the industrial C.F card (Compact Flash card) and support the USB copy / read data function, it will be save the date easy and convenient, reliable.
  • Chinese & English display.
  • Metric & British system display & program setting.
  • 1,000 stations processing programs. Simplify the program editing; with one block command, you can finish the line multi-cavity machining and matrix multi-cavity machining.
  • 10 files, and there are 256 sets processing parameter memory in each file; it can store the processing conditions.
  • Automatically Edge finding, Home finding, Center or Inner hole finding, and Apex finding.
  • The Conversation type program with Loop & Call, Note & Pause, Mark / Copy / Delete Block and Skip line function, It more easy to learn and write & edit the program.
  • With Side loran function (X, Y axis), Angle Vector machining function, and ARC clockwise & ARC counter Clockwise function.
  • Single or 3 axis lateral machining, Round orbiting, Square orbiting, Vector machining.
  • Optional accessories A.T.C., C Axis (Including the helical-gear machining, C-X / C-Y axis lateral rock machining, and other applied machining commands).
MODELCNC-EB1470L
İŞ TANKI KAPASİTESİ2250x1350x620 mm
İŞ TANKI BOYUTU1850x1000 mm
X EKSEN HAREKETİ1400 mm
Y EKSEN HAREKETİ700 mm
Z EKSEN HAREKETİ500 mm
TABLA ELEKTROT YUVASI ARASI MESAFE550-1050 mm
MAKS. ELEKTROT AĞIRLIĞI450 Kg
MAKS. İŞ PARÇASI AĞIRLIĞI6000 Kg
TANK KAPASİTESİ2100 L 
MAKİNE DIŞ BOYUTLARI4300x3400x3250 mm
MAKİNE AĞIRLIĞI8000 Kg
MAKS. İŞLEME AKIMI90A / 120A
MAKS. GÜÇ GİRİŞİ13kVA
MAKS. İŞLEME KAPASİTESİ600 / 800
MİNİMUM ELEKTROT AŞINMA ORANI0,12%
YÜZEY RA DEĞERİRa 0.2µm
MİN DRO HASSASİYETİ0.001 mm
JENERATÖR AĞIRLIĞI350 Kg

Mirror Processing (Big Dimension) Controller Advantage

  • JSEDM original creation S.F (super Finishing), Mirror processing circuit, with high purity nanometer fine power of mix system, it machining small size work piece (sparking area) with best surface Ra 0.1 μm, and the biggest size work piece with best surface Ra 0.2 ~ 0.3 μm.
  • Capable with mixing fine powder and iron powder by control system, this increases the work efficiency and smoothness while sparking.
  • DSP (Digital Signal Processors) servo control system speeds the response time up to 0.2ms in a location circuit control versus. (Traditional PC based control is 1ms in a versus.) DSP provides the more stable sparking and smooth machine movement.
  • MOSFET transistors couple with responsive POWER SINK circuitry can reach the high processing with low wear and tear rate.
  • Pulse circuit adopts the IC of FPGA, the latest generation of field programmable gate array, to ensure the fastest response and capability of "UNI-PULSE" monitor, thus ensure the better burning efficiency by "avoiding" carbon built up. (Less ARC condition.)
  • Operator friendly interferes with "AI" logic to assist in setup and operation. Once the basic material, depth, and shape data are entered, the CNC fuzzy logic controller can set and adjust the optimum burning parameters to quickly and efficiently achieve the targeted results. Industrial C.F card (Compact Flash Card).
  • Which can be wrote and read over 100,000 times at least.

CNC EDM EB Series Controller Advantage

1 hours To Master The Control System
  • DSP (Digital Signal Processors) servo control system speeds the response time up to 0.2ms in a location circuit control versus. (Traditional PC based control is 1ms in a versus.) DSP provides the more stable sparking and smooth machine movement.
  • MOSFET transistors couple with responsive POWER SINK circuitry can reach the high processing with low wear and tear rate.
  • Pulse circuit adopts the IC of FPGA, the latest generation of field programmable gate array, to ensure the fastest response and capability of "UNI-PULSE" monitor, thus ensure the better burning efficiency by "avoiding" carbon built up. (Less arc condition.)
  • Operator friendly interferes with "AI" logic to assist in setup and operation. Once the basic material, depth, and shape data are entered, the CNC fuzzy logic controller can set and adjust the optimum burning parameters to quickly and efficiently achieve the targeted results.
  • With center of circle function, you can select three point key in the edge finding and automatic find the circle of center.
  • The Z axis with diversification up (Deslagging) function, easy for machining depth, corner bigger area, thin slice, and tapper type machining process.
  • Special customize command, according controller that we can feasibility analysis customer request special machining process function and addition the customize function or command.
Feature
  • Industrial IPC system, ensure the best stability in any machining condition.
  • 15" LCD screen, simplify the operation.
  • Dialogued computer editing, easy to learn and use; understand.
  • During machining, electrode moving path, time, and machining conditions are all clear displayed in the LCD screen.
  • The computer controlled power system, higher efficiency, lower electrode wear rate, fine and delicate surface.
Safety
  • Fluid height level protection will shut off the electricity automatically when fluid level is lower than preset hight level.
  • If improper use casues fire, then the machine shuts off automatically.
  • When the work head reaches the preset depth, the work head will retract to its original position and shut off the electricity.
  • When short circuit occurs, the machine shuts off automatically.

Model is mounted inside the spindle and therefore allows for greater Z axis clearance.

C-axis

ATC system

  • Sturdy and compact headstock for easy operation with high precision.
  • Main shaft adopts of alloy steel guide rail to coordinate with ball bearing, low rate of friction to secure the precision of feeding.
  • Auto depth position stop setting,it stops automatically when reaching the processing depth.
  • X,Y saddles are stuck with linear way & ball screws,ensure the precision & delicate operation.
  • Machine frame is constructed with tempered FC-30 casting under head treatment to keep accurate precision.
  • With C axis accessory, the electrode can turn a arbitrary angle to make processing.
  • With optional ATC accessory, the machining would be finished in no-attended condition.
Friendly system assures operation ease

"AI" function, with built-in the capacity of "AUTO INDEX", automatically adjusts for optimum performance.

Alarm message, all alarms are recorded in processing log.

256 processing conditions allow the operator to amend the condition when processing.

LED display quickly helps for checking the input or output conditions of the machine.

Operator can do the vector processing according to the instruction, and also can set a starting angle to process with different step angles.

Simultaneous 3 axes straight line processing.

High Rigidity Structure

High Rigidity and Thick Base
  • The base is made by (Meehanite) cast iron and eliminated stress by heat treatment. The structure of base also is designed evenly with high rigidity and symmetry. The work table is processed with heat treatment and precision grinding, so the work table is wear-resistant and can maintain its certain flatness when it is weighted.
  • The base is moving column (RAM type) structure and also can carry 4000kg work piece while ensuring flat movement of machine without any effect, in order to improve the processing accuracy. The design of thick base ensure when the machine face long time heavy item oppression, it will not have the occurrence of the deformation question.
Spacious Span of Linear Guide Way and Precision Ball Screw
  • X、Y axis use linear guide way on a low coefficient of friction, in order to ensure the mechanical precision and smart operation under the machine movement. Using wide linear guide and span, make sure that the mechanical moving around a long time to do (especially machine doing reaming and vector processing), the positioning of the machine and the actual processing of feed data is more accurate to constantly maintain the machine accuracy. (Backlash value)
  • X axis linear guide way (ø45mm) is installed on the middle seat of machine, to ensure installation are flat and useful life are long for the linear guide way. And also is collocated with precision ball screw (Ø40mm) to ensure accuracy location while the machine moving in long period.
  • Y axis linear guide way(ø45mm) is installed on the upper seat of machine, to ensure lightweight guide way for reducing the coefficient of friction of guide way and extending the life period. Besides, the machine is collocated with precision ball screw (ø32mm) to ensure the machine in accuracy.
ALightweight moving column (forward and backward displacement)
  • Lightweight moving column designed, installed on top of the machine which can increase the machine processing travel and height. And to ensure that the machine to do forward and backward movement without tilting (forward and backward) problem, and don’t affect the stability problem while the column is moving.
BPrecision of Spindle
  • Spindle is integrated design casting, in order to ensure it is smooth movement with bigger electrode. And use alloy steel guide way, collocate roller bearing with low coefficient of friction to increase accuracy feed and dexterity while moving.
  • Don’t use pull counterweight on spindle, but with 350W servo motor and the structure is designed 6 pcs of sliding block on spindle two sides. In order with keep correct position without vibration and improving the life of ball screw while the spindle is tapper processing.
CSelect the steel cover protect the X axis
  • The X axis used the steel cover as same the machine center that protect efficiency are better more then the traditional type (cloth and plastics material).the steel are more durable, fireproof, and not easy broken.
DHydraulic pressure (oil type) function upper / down work door
  • With automatic control equipment, allowing user to open and close door more simply, more easily, and it will be more durable and useful.
CNC EB1000R will be change the sparking process and increase efficiency Function:
 
Item Z axis with rotation function Z axis is traditional vertical type
Work efficiency The Z axis action by vertical function, that it can reduce the machining time and protect the work piece machining accuracy and quality. Used edge side machining only, it will be short the machine use lift, and delay machining process, the electrode will be easy wear also, besides, it with shake and position lost situation during process, of course, the work piece accuracy and quality not well.
Prepare the Electrode
and wear situation
Electrode easy to made and wear rate lower Electrode made need to consider the angle first, and with the angle electrode will be easy to wear during sparking process.
Safety & convenient Work piece easy to set on the work table level type. Setting the clamping tool and setting the work piece in the clamping tool, because the work piece had angle that it more danger during process.
Preparations
  • Made the work piece angle datum plane process.
  • Made the electrode edge datum plane process.
  • Adjust the z axis rotation angle.
  • Adjust the work piece and electrode plane and start sparking process.
  • Made the clamping tool for clamp work piece.
  • Need to use the CNC machine center and CNC Wire Cut EDM to made the clamping tools
  • Made the work piece angle datum plane process.
  • Made the electrode edge datum plane process.
  • Made the work piece level plane process.
  • Addition the electrode extender part.
  • Edge two reference side and start sparking process.
Friendly system assures operation ease

Z-axis vertical machining

Repetitive machining

Scalar machining

Orbiting machining

Finding center (Inside)

Finding center (Outside)

Sector machining

Corner machining

Lateral machining

Orbiting machining

Orbiting machining

Orbiting machining

Orbiting machining

Orbiting machining

C-axis index machining (Optional)

C-axis helical-gear machining (Optional)

Standard Accessories

Tool box

Filter

Work head

Automatic fire extinguisher

Work lamp

Optional Accessories

EROWA - ATC

C Axis (System 3R / EROWA)

MPG

EROWA clamping tool

3R clamping tool

Oil Cooler

Rotary table for CNC EB1000R only

Permanent magnetic chuck

ATC sy stem 3R

High Precision Mold Machining

Plastic Injection Mold Application
High Precision ZNC Mirror Finishing

Electrode Material

Copper

Workpiece Material

NAK80

Sparking Range

Ø 20mm

Surface Roughness

Ra 0.2μm / Ra 0.1μm (S.F. System)

High Precision Machining Process Result

CNC EB 600L (S.F.)

Electrode Material

Copper

Workpiece Material

NAK80

Sparking Range

Ø 55mm

Sparking Depth

0.3mm

Processing Time

7 hours

Surface Roughness

Ra 0.19μm

CNC EDM

Electrode Material

Copper

Workpiece Material

NAK80

Sparking Range

Ø 55mm

Sparking Depth

0.3mm

Processing Time

5 hours

Surface Roughness

Ra 0.33μm

ZNC EDM

Electrode Material

Copper

Workpiece Material

NAK80

Sparking Range

Ø 55mm

Sparking Depth

0.3mm

Processing Time

3.5 hours

Surface Roughness

Ra 1.55μm

Graphite Sparking
& Shoe Mold Application

Wild Range CNC Mirror Finishing

Electrode Material

Copper (Ø 55mm)

Workpiece Material

NAK80

Sparking Range

Ø 55mm

Surface Roughness

Ra 0.2μm / Ra 0.1μm (S.F. System)

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